Tier 02 · Connected Operations · Flagship

S2-Hoist™

A retrofit monitoring system for two-post and four-post vehicle hoists. S2-Hoist™ converts hoist safety from a people-dependent process into a system-enforced control layer, and keeps the evidence.

Front panel of the orange S2-Hoist control module: Australian Made & Monitored label, status menu display, status light, six-key control pad, S2 logo and QR code
FIG. 01S2-Hoist™ control module, front panel.
01
Why the hoist

The hoist is the highest-risk, least-monitored asset in the workshop. The pre-operational inspection, the single most important safety control, is still done on paper or not at all.

AS 1418.9:2024 and AS 2550.9:2024 set contemporary reference points for hoist design and safe use, including inspection, competence, maintenance and records. EV and heavy-vehicle loads add stress to legacy hoists. Most workshops already do the work. Few can show it consistently.

02
The hardware

One module on the column.

Front panel of the orange S2-Hoist control module: status menu display, status light, six-key control pad and QR code
FIG. 02S2-Hoist™ control module: status display, control pad and QR code. Australian made.

The device, up close

Built for the workshop floor.

The control module mounts to the hoist column and needs no capital replacement of the hoist itself. It reads the hoist, controls lockout and lighting, and shows its state to the person standing at the controls.

  • Status display with plain-language menus
  • Six-key tactile control pad
  • Status indicator visible from the bay
  • QR code zone for shift inspections and sign-on
  • Sealed connections for sensors, relays and network
S2-Hoist on a red hoist column: red, amber and green status beacon, orange control module with its status menu and QR code, and vertical LED strip lighting
FIG. 03Status beacon, control module and LED bay lighting on one hoist column.

Alarms and lighting

The state of the hoist, visible from across the bay.

A red, amber and green status beacon and under-hoist LED lighting run from the same controller. Alarms are visual and audible, so an unsafe condition is obvious to the technician and to everyone nearby.

03
Eight enforced controls

Obligation. Enforcement. Evidence.

S2-Hoist™ is in prototype testing. These are the controls the system is designed to enforce and record.

01

Enforced pre-start inspection

A QR-based inspection every shift. Defects are flagged automatically and can block operation.

02

Programmable lockout

The hoist stays locked until the inspection is complete. Compliance moves from policy to enforcement.

03

Lift cycle counting

Full, partial and half cycles are counted from height logic, building a true record of use.

04

Load imbalance detection

Per-arm load sensing raises an alert when a lift becomes unevenly loaded.

05

Immutable compliance logs

Tamper-evident records, with images, hosted in Australia.

06

Alarms and lighting control

Visual and audible alarms, plus under-hoist lighting, from one controller.

07

Role-based web portal

Separate views for technicians, service managers and dealer principals.

08

Dealer-code authorisation

A QR identity on every inspection links each record to a person and a site.

04
How it works

From lift to insight.

Monitor

Captures lift cycles, load balance and system status.

Analyse

A secure cloud service processes the data and delivers insights.

Alert

Real-time alarms and lighting keep the workshop safe.

Act

Actionable data improves safety, uptime and efficiency.

Outcome

Safer workshops, reliable assets and better business outcomes.

VIDEO 01S2-Hoist™ Prototype 1 walkthrough. S2-Lab, Underwood QLD.

Prototype 1

See it on a working hoist.

Anthony Koppenol, Co-Founder and CTO, walks through S2-Hoist™ Prototype 1 at S2-Lab: the control module, the inspection lockout, the status beacon and the bay lighting, on a hoist that is in daily use.

3 min 30 s · recorded August 2026

05
System architecture

Five layers, one record.

Device
Embedded controller reading load, height and temperature sensors. Drives the lockout and lighting relays, the status display and the inspection QR code.
Communication
Wi-Fi and MQTT over TLS to an encrypted broker, with a 30-second heartbeat.
Cloud
Message consumer and REST API, with a structured data store and analytics. Hosted in Australia.
Application
Role-based web dashboard for technicians, service managers and dealer principals.
Security
Token-based authentication, dealer authorisation and encrypted messaging. Architecture aligned to UN R155 and UN R156 principles.
Status
Prototype testing. S2-Hoist™ patent 2025906204 (provisional).
Designed around
AS 1418.9:2024, AS 2550.9:2024, the WHS Act 2011 and Safe Work Australia codes of practice.

“Aligned to” and “designed around” describe design intent. S2-Hoist™ is not yet certified to any standard.

06
Who it is for

One record, read six ways.

01Dealer group

Chief executive and COO

Downtime avoidance and defensible asset intelligence across every site.

02Workshop

Service manager

Predictable uptime, fewer surprises and measurable bay performance.

03Safety

WHS and risk officer

Enforced inspections and an audit-ready evidence trail.

04Fleet

Fleet manager

Predictable workshop availability and a low capital entry point.

05OEM

Aftersales network

Data-driven workshop standardisation across the dealer network.

06Insurer

Underwriter

A quantified risk profile built on enforced safety controls.

Validation principle

A signal is not proof of safety.

S2-Hoist™ is intended to strengthen the evidence layer. It does not replace competent inspection, manufacturer instructions or required maintenance. We prove what the system can reliably observe before making broader claims.

Where this sits

Tier 2 of the S2 Co-System™

S2-Hoist™ is positioned within Connected Operations, Tier 2 of the S2 Co-System™, alongside S2-Thermal™ and S2-VoltVault™.

  1. T1Knowledge & Competence — S2-Academy™ · S2-TechSafe™
  2. T2Connected Operations — S2-Hoist™ · S2-Thermal™ · S2-VoltVault™You are here
  3. T3Intelligence — S2-INTEL™
  4. T4Decision — S2-AI™

S2-Hoist™ enquiries

Put one hoist under evidence.

S2 is inviting pilot partners. A pilot starts with a single workshop and a defined evaluation period, and ends with a report you keep.